Best available technologyWaste Heat Recovery (WHR) is a profitable, low-carbon, environmentally friendly system to produce electricity by recovering heat from industrial processes. Our WHR systems are based on the Rankine Cycle a proven way to produce power from the waste heat.
Waste heat recovery systems consists in a heat source (boiler) that generates a high-pressure vapor which is subsequently expanded through a turbo generator producing power. The thermodynamic cycle is performed by a working fluid.
There are 2 different kind of working fluids:
The kind of working fluid used influences the boiler design, mainly for difference in working pressure and temperature.
We are specialized in engineering design and manufacturing of Waste Heat Recovery boiler for both SRC and ORC technology.
Moreover, we partner directly with the main producers of turbines in the world. We provide to our customers the best players and technology on the market and a full WHR system perfectly integrated in the industrial process.
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The first US incentive for installing waste heat to power technology
How cement producers could work towards achieving carbon neutrality, starting with the optimisation of existing plant equipment?
How is it possible to measure the gap between the present operation level of a system respect to the optimised one and decide how to proceed? How far is it convenient to go with the optimisation of a system?
Organic Rankine Cycle Technology
WHR ORC-based design with dual loop configuration to produce clean energy.
We all know that cement manufacturing is an extremely energy-intensive process and for exactly this reason final users are always keen to increase efficiency of their production plants
Industry 4.0 means the fourth technological revolution in the industrial field. The impacts on the manufacturing world are evident, but what happens when we apply the concept of industry 4.0 to “machines” such as bag filters?
After the first successful WHR project in Turkey, CTP Team brings energy saving to Sonmez Cement plant
After the first two successful WHR projects in Turkey, CTP Team brings energy saving to Secil-Outão Cement plant
Scope: WHR system SRC-based
Country: Belarus
CTP Team supplies genuine range of replacement spare parts with fast delivery all over the world thanks to our advanced supply chain and logistic department.
CTP Team as main contractor of EPC project partner with the OEM of critical equipment in order to guarantee to customers the proper execution and performance of each systems in the whole process.
Thermodynamic features and consequences
High enthalpy drop
High pressures and temperatures
Superheating needed
Risk of blade erosion
The design and size of the Boiler for Waste Heat Recovery are the results of a balance among many interconnected factors, such as…
Boiler is the key component of Waste Heat Recovery systems.
Kiln exhaust streams from clinker cooler and the kiln preheater system contain useful thermal energy that can be converted into power.
The ORC systems are typically designed with two heat transfer stages and use a high molecular mass organic working fluid such as butane or pentane.
In the flow diagram, water is pumped to elevated pressure before entering a waste heat recovery boiler.
Installation of a Waste Heat Recovery System to support the efficiency and sustainability objectives in Cimko Narli Cement plant.
Turkey’s first energy generation plant which will generate energy from Waste Heat using the technology of ‘Organic Rankine Cycle’ project will be carried out by CTP Team Italy.
