How cement producers could work towards achieving carbon neutrality, starting with the optimisation of existing plant equipment?
Dive into the CTP world technology and solutions! Get a basic introduction of our technologies in “insights” and discover our expertise as well as the multitude of configuration possibilities through some of our success stories.
The flagship of CTP Team in the field of ESP replacement and conversion is represented by the switch from the traditional pulse-jet cleaning system to the SWAP technology: a proven low-pressure technology for cleaning bags consisting in a sonic wave which travels all along the length of the bag at a velocity approx. Mach 1.
How is it possible to measure the gap between the present operation level of a system respect to the optimised one and decide how to proceed? How far is it convenient to go with the optimisation of a system?
Upgrade the existing WHR from 6,4 MWe to 7 MWe and full maintenance service pack
Rerouting of ducts and full review of APC engineering
(full dust collectors’ system)
Scope: Esp convertion into fabric filter
Country: South Corea
Different technology & application: combined APC system with gas cooling on clinker cooler, integrated with APC system on raw mill, cement mill and coal mill in green field.
The low pressure sonic pulse cleans up to 12 mt bags’ lenght
Different technology & application: combined APC system with gas cooling on clinker cooler, integrated with APC system on raw mill.
Different technology & application: combined APC system with gas cooling on clinker cooler, integrated with gas cooling system on preheater in green field.
The European Green Deal provides a roadmap with actions to achieve net-zero greenhouse gas emissions by 2050. To do this the decarbonisation and modernisation of energy-intensive industries such as cement is essential.
New process Fabric Filter
Same technology – different application: integrated APC system for clinker cooler, cement mill and coal mill in green field.
The conventional concept economy of “use and waste” is no longer sustainable. Circular power generation refers to a close loop between waste and production of goods and energy consumed with minimum impact on the environment.
Revamping fabric filter
After some years of operation the existing filter was no more able to meet with the emissions regulations.
ESP conversion in Fabric Filter
Same technology & different application: APC system with on kiln&raw mill, with APC system on cement mill.
Organic Rankine Cycle Technology
WHR ORC-based design with dual loop configuration to produce clean energy.
Indoor Fabric Filter
Following the revamping of the grinding mill system in 2016, replacement of existing mill filtration system with a new Fabric Filter with higher capacity and performances.
ESP convertion into fabric filter
Technical solution with multiple compartments in the clean gas side only. Suitable to close one of six compartments in case of dust emission problem.
We all know that cement manufacturing is an extremely energy-intensive process and for exactly this reason final users are always keen to increase efficiency of their production plants
How can the industrials ensure that the existing air pollution control (APC) system still performs within the threshold inlet parameters and this does not lead to premature wear of its internal components and uncontrolled energy consumption?
Industry 4.0 means the fourth technological revolution in the industrial field. The impacts on the manufacturing world are evident, but what happens when we apply the concept of industry 4.0 to “machines” such as bag filters?
Scope: ESP CONVERTION INTO FABRIC FILTER
After the first successful WHR project in Turkey, CTP Team brings energy saving to Sonmez Cement plant
After the first two successful WHR projects in Turkey, CTP Team brings energy saving to Secil-Outão Cement plant
CTP Remote Survey technology is an innovative project to monitor remotely the operation of your emission control system.
Thanks to our analysis laboratory, CTP provides detailed inspections and tests on used bags to identify the causes of early-deterioration of the filter media.
CTP Team supplies genuine range of replacement spare parts with fast delivery all over the world thanks to our advanced supply chain and logistic department.
Filter bags are the core of the equipment filtration performances and the replacement of a full set of bags hides several aspects to be considered in order to ensure material lasting for several years and emissions compliance.
We offers a range of cost-effective solutions to modernize the existing air pollution control systems.
Our history begins in 1970 with the CTP foundation by Eng. Padovani Vincenzo in 1970.
CTP Team as main contractor of EPC project partner with the OEM of critical equipment in order to guarantee to customers the proper execution and performance of each systems in the whole process.
Thermodynamic features and consequences
High enthalpy drop
High pressures and temperatures
Risk of blade erosion
The design and size of the Boiler for Waste Heat Recovery are the results of a balance among many interconnected factors, such as…
Boiler is the key component of Waste Heat Recovery systems.
Kiln exhaust streams from clinker cooler and the kiln preheater system contain useful thermal energy that can be converted into power.
The ORC systems are typically designed with two heat transfer stages and use a high molecular mass organic working fluid such as butane or pentane.
In the flow diagram, water is pumped to elevated pressure before entering a waste heat recovery boiler.
The series of smart control panels developed by CTP allows to optimise the Fabric filter operation, starting from the smaller to the bigger one.
The cleaning efficiency and the fluid dynamics drive the overall dimensions of the filter and are influenced by the cleaning frequency and pressure drop.
We are able to design and install equipment in brown field with minimum impact on existing production facilities.
The “cleaning efficiency” is a key parameter strictly connected to the level of emissions requested by our client.
Towards Fluid dynamics analyse , our experts parameter the quantity of dust reaching the bags (dust pre-settling), improve the dust distribution on the filtering surface and enhance shape and position of mechanical elements inside the filter to contribute to the filter pressure drop.
Scope: PROCESS FABRIC FILTER
Scope: PROCESS FABRIC FILTER
Scope: ESP CONVERTION INTO FABRIC FILTER
CTP Team support the growth and the specific needs of Ipoh Cement plant in comply with the new regulation for dust emission at the stack.
Installation of a Waste Heat Recovery System to support the efficiency and sustainability objectives in Cimko Narli Cement plant.
Turkey’s first energy generation plant which will generate energy from Waste Heat using the technology of ‘Organic Rankine Cycle’ project will be carried out by CTP Team Italy.